Metal Optics

Mirrors

Overview

 

 


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Employing proprietary single-point diamond machining and optical polishing methods, we produce high quality reflective optics from 5-mm to 1-meter diameter in a wide variety of materials, including:

  • Electroless-nickel plated substrates
  • Beryllium
  • Aluminum beryllium composites
  • Aluminum-silicon carbide
  • IR Crystals 
  • Ferrous metals

We also produce a powered optical elements sizes up to 1 meter. Available shapes:

  • Spherical
  • Elliptical
  • Toroidal
  • Parabolic
  • Aspheric

Flatness specifications to 1/20 wave, 1-2 micro-radian slope error, and sub-20A surface roughness are readily achieved with our continuous polishing, diamond turning, and post polishing processes.

Available mirrors coating technologies include:

  • Electrolytically gold plated over electroless nickel plating
  • Thin-film depositions of protected silver and enhanced aluminum as well as gold over bare substrate material or electroless nickel plating.

 

Scan Mirrors

 

 


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Scan mirrors can be elliptical, oval or a free-form shape up to 1,000 mm in the major axis. We can produce both single- and multi-facet elements. Materials include:

  • Electroless-nickel plated substrates
  • Beryllium
  • Aluminum

Scan mirrors can be machined with integrated features for:

  • Mounting, including journals or bearings
  • Lightweighting on the backside of the mirror

Inrad’s design-for-manufacturability and machining expertise ensures that all mechanical interfaces conform to tight tolerances that minimize assembly distortion of the finished optic. 

Beryllium & AlBeMet Mirrors

 

 


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We precision machine and finish Beryllium and AlBeMet to produce ultra lightweight mirrors. Beryllium offers the highest strength and stiffness-to-weight ratios of nearly any metal alloy available and is uniquely qualified for:

  • Fast steering mirrors
  • Ground vehicle head mirrors
  • Space telescope mirrors
  • Airborne EO/IR platforms

Beryllium additionally exhibits a high thermal conductivity, corrosion resistance and an extremely low CTE.

AlBeMet is a cost-effective alternative to pure Beryllium. These alloys usually contain 40-62% Beryllium and combines the lightweight strength of BE with the machinability and cost savings of aluminum.

Large Optics

 


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Our Florida production facility specializes in large form factor metal optics. With one of the largest high precision diamond turning machines in the industry, we can produce mirrors as large as 1 meter in diameter.


Parabolas

 


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Our precision machining and diamond turning operations can produce parabolic surfaces to the most stringent specifications.

  • Highly Accurate. Our parabolic optics meet accuracy requirements down to 1/10 wave.
  • Off-axis Elements. Using our advanced Precitech diamond turning machine, which offers a swing in excess of 40 inches, we can produce off-axis parabolic elements up to 18 inches.

Polygons

 


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We manufacture polygons with ranging from 4 to 24 facets. Polygons are produced with a flycutting operation on high-precision, granite-based diamond cutting machines. In addition to straight polygon surfaces, we also produce rastered polygons using precision rotary indexers with sine-plate adjustment. Polygon features and options include:

  • Aluminum construction, both bare and nickel-plated
  • Angularity tolerances to less than 15 arc-seconds
  • Facet-to-axis tolerances less than 0.0001-inch
  • Optical accuracy to1/10 wave P-V, including journals or bearings
  • Surface quality to 40/20 scratch dig
  • Low scatter polish on nickel
  • Electrolytic gold over nickel

 

Aspheric Optics

 


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We diamond turn aspheric optics on bare aluminum, nickel-plated aluminum, beryllium and AlBeMet materials.

Aspheric optic features and options include:

  • Accuracies exceed 1/10 wave P-V
  • Sizes up to 1-meter diamater
  • Slope error less than 2 micro-radians
  • Datums, tabs and adjacent features to 30 millionths
  • Surface finishes down to less than 15A on nickel-plated mirrors
  • Surface quality to 40/20 scratch dig
  • Low scatter polish on nickel
  • Electrolytic gold over nickel


Assemblies

 


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From electro-optical scanners to telescopes, we specialize in the integrate of metal optics into opto-mechanical assemblies. We operate a wide variety of assembly equipment, allowing us to offer assembly and alignment services that include:

  • Snap-together optics
  • System alignment
  • Polygon assembly and dynamic balancing
  • Optically mated brackets, mounts, journals and bearings
  • Static balancing
  • MIL-Spec painting

Design For Assembly Help


Our engineers routinely fine tunes optical designs to ensure that all components can be assembled cost-effectively and without endangering optical performance. This email address is being protected from spambots. You need JavaScript enabled to view it. for specific recommendations on assembly surface geometries and the dimensional specifications required for distortion-free assembly of optics to structures.

 

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